Product Selection Differences for Cubic Boron Nitride (CBN) Electroplated Abrasive Materials

When selecting CBN electroplated abrasive materials, key differences to consider include:

  1. CBN Grit Size: The grit size of the CBN used in the electroplated abrasive will determine the surface finish and material removal rate. Finer grit sizes provide better surface finish, while coarser grit sizes are used for faster material removal.

  2. Bond Type: The type of bond used in the electroplated abrasive will determine the holding strength of the CBN particles. Common bond types include nickel, resin, and vitrified bonds, each offering unique characteristics in terms of aggressiveness, wheel life, and heat resistance.

  3. Concentration of CBN: The concentration of CBN in the electroplated abrasive refers to the amount of abrasive particles bonded to the tool surface. Higher CBN concentrations offer increased abrasive life and material removal rates.

  4. Diamond/CBN Hybrid Wheels: Some electroplated abrasive materials combine CBN with diamond abrasives to provide a wider application range, offering advantages in grinding different materials with varying hardness levels.

  5. Wheel Shape and Size: The shape and size of the electroplated abrasive wheel should match the specific application requirements, ensuring optimal performance and precision in grinding tasks.

  6. Manufacturer Reputation: Consider the reputation and track record of the manufacturer of the electroplated CBN abrasive materials. Established manufacturers with a history of producing high-quality products are more likely to provide consistent performance and durability.

  7. Cost: Evaluate the cost of the CBN electroplated abrasive materials in relation to your budget and the expected productivity gains. While higher quality abrasives may come at a premium, they can offer longer tool life and improved efficiency.

By considering these key differences, you can select the most suitable CBN electroplated abrasive materials for your specific grinding applications.